Industrial & Process Plants.
Safe, compliant and efficient electrical systems for plants where downtime is the cost — from energy and safety audits to hazardous area design, commissioning and continuous compliance.
Plant Owners, Engineering Heads, Plant Heads, Energy Managers and EHS Leads.
Manufacturing and process facilities where electricity is an input, not the product.
Service selection follows your asset, your appointment and your Project Stage. Every scope line below links to the one Service page that delivers it.
How the Sector Works.
The chain from supply to load, and where engineering decisions matter most.
What Drives Decisions Here.
The pressures our Clients in Industrial & Process Plants work under, and design for.
Uptime
A trip or voltage dip can stop a line or scrap a batch.
Safety & Compliance
Hazardous areas, arc flash and pressure equipment need evidence.
Energy Cost
Power and fuel are among the largest operating costs.
Expansion
Plants grow on live sites, around running equipment.
6 Asset Types, Each with Its Own Scope.
Choose the asset you're working on to see the challenges, Services and standards that apply to it.
Formulation, API, clean rooms and GMP utilities.
Formulation Plants · API Plants · GMP UtilitiesChemical, petrochemical and specialty plants.
Chemical · Petrochemical · Specialty ChemicalsRefineries, terminals, LNG and pipeline facilities.
Refineries · Terminals & Tank Farms · LNG & Pipeline FacilitiesProcessing, packaging and hygienic-area systems.
Processing · Packaging · Hygienic AreasSpinning, weaving and processing mills.
Spinning · Weaving · ProcessingSteel, cement, engineering and heavy manufacturing.
Steel · Cement · Engineering & Heavy ManufacturingEngineering at Every Stage.
Six Project Stages for Industrial & Process Plants. Each scope line links to its Service; each Service appears once, with its own inputs and deliverables.
Feasibility & Concept
Find the savings and the safety gaps before they find you.
- Detailed Energy Audit — ASHRAE Level 2Technical Audits & Assessments
- Electrical Safety Audit and Gap AssessmentTechnical Audits & Assessments
- Arc Flash Hazard AnalysisPower System Studies & Simulation
- Load, Motor and Power Quality AssessmentPower System Studies & Simulation
- Hazardous Area Electrical AssessmentTechnical Audits & Assessments
- Captive Solar and BESS FeasibilityPower System Studies & Simulation
Detailed Design
Modern, compliant electrical systems designed around your load profile.
- Plant Electrical Design Including Hazardous Area ClassificationEngineering Design
- Retrofit and Upgrade Engineering for Existing SystemsBMS, EMS & SCADA
- Protection Philosophy and Setting CalculationPower System Studies & Simulation
- Motor Starting and Acceleration AnalysisPower System Studies & Simulation
- Harmonic Analysis and Filter DesignPower System Studies & Simulation
- Earthing and Grounding DesignEngineering Design
- Energy and Building Management System DesignBMS, EMS & SCADA
- Process Skid, Pressure Vessel and Storage Tank DesignMechanical Equipment Design
- Heat Exchanger Thermal and Mechanical DesignMechanical Equipment Design
- Boiler, Thermic Fluid Heater and Chimney DesignMechanical Equipment Design
- Pipe Stress Analysis for Plant PipingMechanical Equipment Design
- Steel Structure, Pipe Rack and Equipment Foundation DesignStructure & Foundation Design
Tender & Procurement
Expert evaluation of safety-critical and explosion-proof equipment.
- Technical Procurement and Vendor Evaluation SupportProcurement & Construction Support
- Ex-Rated and Safety-Critical Equipment EvaluationProcurement & Construction Support
- Technical Specification ReviewProcurement & Construction Support
- Due Diligence and Technical AuditOwner's Engineering & Technical Advisory
- Mechanical Equipment Datasheets and Vendor Drawing ReviewMechanical Equipment Design
Construction
Safety-critical oversight by engineers who know the standards.
Pre-Commissioning & Commissioning
Rigorous verification for the highest-stakes environments.
- Complete Earthing System TestingTesting & Commissioning
- Relay, Transformer, Cable and Switchgear TestingTesting & Commissioning
- Partial Discharge Testing and Infrared ThermographyTesting & Commissioning
- Power Quality Assessment and MonitoringTesting & Commissioning
- DG Set Testing and CommissioningTesting & Commissioning
- Performance Guarantee Testing and VerificationTesting & Commissioning
- Safety Audit and Statutory Compliance VerificationTechnical Audits & Assessments
Operation & Maintenance
Continuous compliance and fewer unplanned shutdowns.
- Annual Safety, Thermography and Earthing AuditsTechnical Audits & Assessments
- Power Quality AuditTechnical Audits & Assessments
- Factory and Plant Electrical AuditTechnical Audits & Assessments
- Arc Flash Mitigation Programme ManagementAsset Management & O&M
- Predictive Maintenance and Condition MonitoringAsset Management & O&M
- Electrical Asset Lifecycle ManagementAsset Management & O&M
- Equipment and Energy MonitoringBMS, EMS & SCADA
- Arc Flash and Electrical Safety TrainingTechnical Training
Services for Industrial & Process Plants.
What we deliver for this Sector, from the first study to operation.
Monitoring and Control.
Utilities, clean rooms and process loads in manufacturing facilities. Built on Tridium Niagara N4 — cloud, on-site hardware or your own server.
Your Role in the Project.
Owner's Engineer
Independent review before you commit capital, select suppliers or accept performance.
Owner's EngineeringDetailed Engineer
Coordinated engineering from bid through construction release and site support.
Engineering DesignDesign Partner
Equipment-interface design and specialist studies, white-labelled where required.
Power System StudiesOwner's or Independent Engineer
Specification review, surveillance, test witnessing and technical acceptance.
How We WorkSelected relationships
Clients in This Sector.
A selection of the organisations we've worked with in and around Industrial & Process Plants.
Proof in Practice · Chemical · Detailed Engineering
Detailed Engineering of a Multi-Specialty Chemical Plant
Mechanical, electrical, instrumentation and thermal design delivered together for a multi-product chemical plant.
- Sector
- Industrial & Process Plants
- Year
- 2023
Projects in This Sector.
Selected engagements, described without confidential details.
From Our Engineers.
Practical engineering notes related to this page.
