Elegrow TechnologyEngineered to Evolve Discuss Your Project
Home/Services/Engineering Design/Substation & Switchyard Engineering

Substation & Switchyard Engineering.

AIS and GIS transmission substations, collector and pooling substations and switchyards from 33 kV to 765 kV, designed to pass utility review and to be safe to operate.

DeliveryRemoteOn Site
DisciplinesCivil & StructuralElectricalInstrumentation & Controls
Built ForEPC ContractorsOEMs & Sub-ConsultantsOwners (Design Review)

Is This Where You Are?

Choose your role to see what we do and what to read next.

What We Do

Collector and pooling substation design built around the utility's specification, with protection and earthing that stand up to review.

Engineering Scope.

The support is selected around your Asset, the decision ahead and the agreed Project Stage.

Primary Design

  • Single-line diagrams
  • Layouts, sections and bay arrangement
  • Electrical clearances
  • Equipment ratings, specifications and schedules
  • Cable routing and schedules

Protection, Control and Automation

  • Protection philosophy and setting calculations
  • Protection schematics and relay wiring
  • Substation automation to IEC 61850
  • SCADA interfaces and metering

Earthing and Lightning Protection

  • Earthing grid design from measured soil resistivity
  • Step and touch potential verification
  • Lightning protection design

Civil & Structural

  • Gantries and equipment supports
  • Equipment and transformer foundations
  • Cable trenches, ducting and drainage

At Each Project Stage.

Where you are in the Project decides what you need from us.

Feasibility & Concept

Grid-level analysis that stands up to review.

  • Load Flow and Network Performance Studies
  • Renewable Energy Integration Study
  • Preliminary Substation and Transmission Design
  • System Planning and Capacity Assessment

Detailed Design

Built for first-submission approval.

  • Substation and Switchyard Design — AIS and GIS
  • Protection Philosophy and Setting Calculation
  • Earthing Grid Design and Step / Touch Potential Verification
  • Insulation Coordination Studies
  • Substation Structure, Gantry and Foundation Design

Tender & Procurement

Equipment chosen for a thirty-year life.

  • Technical Procurement and Vendor Evaluation Support
  • Technical Specification Review
  • Bid Evaluation Support
  • Due Diligence and Technical Audit

Construction

Oversight to utility standards.

  • Construction Quality Surveillance and QA/QC
  • Owner's Engineer Representation
  • Installation Supervision and Site Acceptance

Pre-Commissioning & Commissioning

Commissioning that meets every requirement.

  • Earthing System Testing
  • Relay Testing and Commissioning
  • Transformer, Cable and Switchgear Testing
  • Partial Discharge Testing — HFCT, UHF and Acoustic
  • SF6 Gas Leakage Detection
  • Power Quality Assessment and Infrared Thermography
  • Commissioning Management

Operation & Maintenance

Reliability and compliance in Service.

  • Regulatory and Statutory Compliance Audit
  • Thermography and Partial Discharge Audits
  • Power Quality Audit
  • Predictive Maintenance and Condition Monitoring
  • Electrical Asset Lifecycle Management
  • Breakdown Maintenance Support
  • Protection and Relay Testing Training

Proof in Practice · Chemical · Detailed Engineering

Detailed Engineering of a Multi-Specialty Chemical Plant

Mechanical, electrical, instrumentation and thermal design delivered together for a multi-product chemical plant.

Sector
Industrial & Process Plants
Year
2023
Read the Case Study

How We Work on It.

The method behind every engagement. The detail is set out in the proposal and the design basis.

01Connection SchemeVoltage levels, bays and utility requirements confirmed.
02StudiesShort circuit, insulation coordination and earthing define ratings.
03Layout and ProtectionSingle-line, layout, protection and automation designed together.
04Civil & StructuralGantries, supports and foundations from the equipment loads.
05Approval and ReleaseUtility submission, comments closed, drawings released.

Inputs and Deliverables.

A practical starting point and the Engineering outputs to agree for your Project.

01 / Starting information

What We Need from You

  • Connection scheme, voltage levels and number of bays
  • Site boundary and layout constraints
  • Utility, licensee or Client specifications
  • Soil and survey data, where available
  • Programme and current stage

Send what is available. We will identify missing information before confirming the scope and programme.

02 / Agreed outputs

What You Receive.

  • Design basis
  • Single-line diagrams and protection schematics
  • Layouts, sections and bay arrangement
  • Protection setting calculations and relay wiring
  • IEC 61850 automation architecture, where included
  • Earthing and lightning protection design
  • Equipment specifications
  • Structural and foundation drawings

The exact deliverables are fixed in the agreed scope for each Project.

Standards and Compliance.

We engineer to the standards and regulations that govern your Project, fixed in the design basis.

International StandardsIEC, IEEE, ISO, ASME and API standards, as the Project requires.
National CodesThe codes of the country where the asset is built: BIS and CEA in India, NEC in the USA, BS in the UK, EN in Europe, AS/NZS in Australia, GSO and SASO in the Gulf.
Utility & Authority RequirementsGrid codes, utility specifications and the approvals of the connecting authority.
Client & Lender SpecificationsOwner, licensor and lender requirements, fixed in the design basis.

Typical references for this Service: IEC 61936-1, IEC 62271, IEC 61850, IEEE 80.

Applicable standards and editions are agreed and fixed in each Project's design basis.

How We Assure the Work

ISO 9001:2015-alignedEngineer-signedDocument-controlledIndependentConfidentialRegistered company

Appointed the Way You Need.

EPC Contractors

Detailed Engineer

Construction-ready substation design and site support.

Utilities and Developers

Owner's Engineer

Independent design review, oversight and test witnessing.

OEMs

Design Partner

Equipment-interface design and specialist studies.

We do not act as Detailed Engineer and as Owner's or Independent Engineer on the same Project.

Related Services.

Transmission Line Engineering

The lines between your substations.

View

Power System Studies & Simulation

Short circuit, protection and insulation coordination.

View

Testing & Commissioning

Relay, transformer, switchgear, PD and SF6 testing.

View

Questions Clients Ask.

Do you design both AIS and GIS?

Yes, from 66 kV to 765 kV for transmission substations, and from 33 kV for collector and pooling substations.

Can you design the collector substation for our renewable plant?

Yes. We design collector and pooling substations and switchyards that evacuate solar, wind, hybrid and BESS plants.

Which earthing standards apply?

IEEE 80, IEC 60364 and CEA Regulations, as the Project requires.

Do you test what you design?

Our own fleet tests up to 400 kV. Above that, accredited partners test under our supervision.

Where This Service Applies.

This Service appears in the scope of 6 Sectors. Select a Stage to see the full scope for that Sector.

Enquire Now



This will close in 0 seconds

Enquire Now


    This will close in 0 seconds

    Submit


      This will close in 0 seconds

      Enquire Now


      This will close in 0 seconds

      Enquire Now last



      This will close in 0 seconds

        This will close in 20 seconds

        New contact us form
        Subscribe For

        This will close in 0 seconds

        This will close in 0 seconds

          This will close in 0 seconds

          Cookie Consent Banner by Real Cookie Banner