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Predictive Maintenance · 2023

Predictive Maintenance and a Reported Ten-Year Breakdown-Free History

Recurring thermography and arc flash reviews supporting electrical asset management.

Sector
Data Centres & Critical Facilities
Project year
2023
Location
Gujarat, India
Illustrative switchgear lineup for electrical asset maintenance
Illustrative engineering image

The challenge

The site experienced nuisance tripping in 2014. The client wanted to reduce maintenance time and cost while maintaining safe working practices and addressing electrical safety requirements.

Our approach

  • Conducted thermography surveys of electrical panels once or twice a year, with analysis by an ITC Level 1 thermographer.
  • Performed an arc flash analysis in 2015, with subsequent reviews every five years and after capacity expansion.
  • Issued detailed reports with prioritised recommendations after each survey.

The outcome

The case records a working relationship of more than eight years and a reported ten-year breakdown-free operating history. In the recorded survey, 273 panel feeders were inspected: 253 were classified healthy, 4 warning and 16 unhealthy. Each finding had a recommended action. These survey results relate to the recorded inspection, not a current condition statement.

What this means for the owner

Repeated condition surveys and documented actions help the operator maintain visibility of asset health as the electrical system changes.

Client: Global provider of mission-critical products and Services (US-headquartered). This summary reflects the recorded project scope and outcomes. Project references are available subject to client confidentiality.

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